Fiber-To-The-Home Cable Production Line – State-of-the-art Manufacturing System

Have you realized that contemporary light-transmitting cabling setups can operate at speeds of up to 190 m/min? This astonishing productivity results from sophisticated production methods engineered for high-speed manufacturing.

Such setups are constructed to handle various cabling forms, such as connection cables and firmly insulated cables. The streamlined form factor, typically below 26 m, renders them perfect for contemporary plants.

Incorporation into automated manufacturing systems secures smooth operations. Via MES/ERP connectivity, these fiber ribbone line fabrication lines deliver peerless accuracy and productivity. Thus, they are preferred for companies striving to remain at the forefront in the fiber optic industry.

Introduction to FTTH Cable Production Line

Productive manufacturing setups are key to meeting the growing need for reliable connectivity. Such mechanisms are engineered to produce premium fiber optic cables that power modern networks. Utilizing sophisticated techniques, they provide for accuracy and speed in all phases of the production.

Defining the FTTH Production Line

An FTTH production line constitutes a consolidated process for fabricating FTTH drop cables. These cables consist of bare fibers strengthened by steel or FRP, combined with shielding casings. The result is a robust and effective system for fast digital connectivity.

The system is compatible with various compounds, such as PVC, LSZH, and PE resins. This versatility confirms it satisfies assorted sector requirements. Furthermore, the four-head fiber discharge system provides exact tension management, ensuring precision up to ±0.05N.

Benefits of Our State-of-the-art Manufacturing System

Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:

• Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
• Supports LSZH, PVC, and PE sheath materials for versatile applications
• Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
• Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs

These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses striving to lead in the optical cable sector.

Core Attributes of Our FTTH Cable Fabrication Line

State-of-the-art fabrication lines are transforming how fiber optic cables are produced. Our advanced equipment merges precision, efficiency, and cutting-edge technology to deliver premium performance. Here are the key characteristics establishing our system’s industry-leading status.

Precision Extruder and Adjustment Head

At the heart of our system is a customized 50mm extruder designed for precise material distribution. It guarantees consistent quality throughout each cable produced. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE plastics.

With OMRON temperature control, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, ensuring it is a budget-friendly option for fabricators.

Automated Fiber Dispensing with Strain Management

This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.

Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.

Self-Operating Rewinding and Material Acquisition Mechanism

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.

Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.

Advanced Technology Behind the Production Line

Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.

Worldwide Industrial PC and PLC Integration System

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.

Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

High Stability and Reliability with Famous Brand Components

Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.

Incorporating reinforced steel wires with cutting-edge FIMT handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.

Integration with MES and ERP Systems

Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.

Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.

Attribute	Upside
FiberCAN-based Control Module	Exact tuning with live oversight
Low Energy Consumption of 35KW/h	Low-cost energy performance
9m Cable Accumulator	Seamless operation
OMRON-based Control Units	Long-lasting accuracy
ERP Connectivity	Live process supervision

Uses of the FTTH Manufacturing System

Advanced production setups are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.

Manufacturing Home Drop Cables

This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.

Key features include:

• Fiber-reinforced polymer with minor steel wire dispensing for extra support
• Portable die backing for rapid setup modifications
• Adaptability to meet interior as well as exterior standards

Manufacturing Tight Buffered and Loose Tube Cables

The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.

Customizable Solutions for Various Cable Types

Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.

Key Gains from Our FTTH Production Line

Investing in advanced manufacturing systems offers considerable gains to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.

Improved Operational Speed and Yield

Our system ensures fiber secondary coating line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.

Budget-friendly Fiber Optic Setup Solutions

With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Polished and Dependable Cable Exteriors

Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Aspect	Value Proposition
High-Speed Production	High productivity
35KW/h Energy Consumption	Cost savings
Negligible Attenuation	Top operational efficacy
Ergonomic Design Height	Ergonomic design

Summary

State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.

They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.

Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.